Comparison And Analysis Of Titanium Carbonitride And Other Hard Materials
Difference of other hard materials：
Hardness is one of the important indexes to measure the wear resistance and machinability of materials. Titanium carbonitride has a high hardness, and its microhardness can reach about 30GPa, which is higher than many traditional hard materials, such as WC-based cemented carbide and Si3N4 ceramics. This high hardness makes titanium carbon nitride more suitable for processing a variety of complex metal materials. In the field of cutting tools, the use of titanium carbonitrides can significantly improve the cutting speed and processing efficiency while extending the tool's service life.
Wear resistance and resistance to crescent wear
Wear resistance, and the ability to resist crescent wear are important indexes to measure the durability of materials under friction and wear conditions. Titanium carbonitride has good wear resistance and anti-crescent wearability, which is significant when cutting steel at high speed; its wear rate is meager. Under the same conditions, the life of cutting tools and molds made of titanium carbonitride is longer than that of traditional hard materials. This property makes titanium carbonitride widely used in cutting tools and molds.
Heat resistance is one of the important indexes to measure the performance stability of materials at high temperatures. Titanium carbonitride has high heat resistance, and the cutting tool made of it can still be cut at a high temperature of 1100-1300 ° C, and the cutting speed is 200-400m/min more elevated than that of WC-based cemented carbide. This characteristic enables titanium carbonitride to maintain excellent performance under high-temperature environments, especially suitable for processing difficult-to-process superalloys, high-strength steel, and other materials.
The preparation process of titanium carbonitride is relatively complex and requires high technical and equipment support. At present, the primary methods for preparing titanium carbonitride are the high-temperature solution, TiN, and C powder high-temperature nitriding, TiO2 carbothermic reduction nitriding, sol-gel process, and so on.
Although the preparation process of titanium carbonitride is more complex, it has high hardness and wear resistance characteristics, which gives it advantages in terms of service life and processing efficiency and helps to reduce production costs in the long run. In addition, with the continuous optimization of the preparation process and large-scale production, the cost of titanium carbonitride is expected to be further reduced.
The environmental performance of materials has been paid more and more attention. Titanium carbonitride does not produce toxic gases during high-temperature cutting and has less impact on the environment. Therefore, compared with traditional hard materials, titanium carbonitride has better environmental performance.
Applications of Titanium Carbonitride：
Applications in the field of cutting tools
Titanium carbonitride, as a hard material with high performance, is widely used in the field of cutting tools. Specifically, the application of titanium carbonitride in the field of cutting tools includes the following aspects:
Cutting blade material: titanium carbon nitride can be used as a cutting blade material for milling cutters, turning tools, and other cutting tools. Titanium carbonitride blades can achieve high-speed cutting and efficient processing, improving processing efficiency and product quality.
The application of mold field
Titanium carbonitride is also widely used in the field of molds. Titanium carbonitride can improve the life and wear resistance of the mold, reduce the wear and thermal fatigue of the mold, and improve the service life of the mold and product quality. Specifically, the application of titanium carbonitride in the field of mold includes the following aspects:
Die-casting mold material: Titanium carbon nitride can be used as a die-casting mold material to manufacture aluminum alloy, zinc alloy, and other non-ferrous metal die-casting mold. Due to its high hardness and heat resistance, titanium can improve the durability and service life of die-casting molds and reduce mold wear and thermal fatigue during die-casting.
Hot extrusion mold material: Titanium can be used as a material for hot extrusion molds, which are used to manufacture hot extrusion molds for materials such as superalloys and stainless steel. Due to its high hardness and heat resistance, titanium can improve the durability and service life of hot extrusion molds and reduce the wear and thermal fatigue of molds during hot extrusion.
Applications in the field of wear-resistant parts
In addition to applications in the field of cutting tools and molds, titanium carbonitride is also widely used in the field of wear-resistant parts. Because of its high hardness and wear resistance, titanium can be used to manufacture various wear parts, such as grinding balls, grinding disks, grinding rods, etc. Specifically, the application of titanium carbonitride in the field of wear parts includes the following aspects:
Grinding ball material: Titanium carbon nitride can be used as a grinding ball material for various grinding equipment. The titanium carbonitride mill ball enables efficient grinding and a low wear rate, improving grinding efficiency and product quality.
Disk material: Titanium carbonitride can be used as a disk material for various grinding equipment. Titanium carbonitride disks enable efficient grinding and low wear rates, improving grinding efficiency and product quality.
Grinding rod material: Titanium carbon nitride can be used as a grinding rod material for various grinding equipment. Titanium carbonitride grinding rods enable efficient grinding and low wear rates, improving grinding efficiency and product quality.
Supplier of Titanium Carbonitride：
Synthetic Chemical Nano Technology Co. Ltd. is a trusted supplier and manufacturer of chemicals and Nanomaterials. They have over 12 years of experience providing high-quality chemicals.
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